300 kg semi-line dried fruit processing; intelligent automation with economic efficiency

The 300 kg semi-line dried fruit processing is a complete set of machinery designed for processing various types of pistachios, almonds, peanuts, hazelnuts, sunflower seeds, and walnuts, with a processing capacity of 300 kg per hour. This semi-line, by combining automatic sorting, powerful shell crushers, and precise separators, brings the output quality to the level of large factories, while the investment and space required are far less than full industrial lines.

The high flexibility of the machines allows you to process several different products with a single set, without the need for separate equipment. Seifi Industrial Group, with years of experience in designing and manufacturing dried fruit machinery, has built all components of this semi-line from high-quality raw materials and equipped them with advanced control systems.

Machinery and equipment of the 300 kg semi-line by Seifi Industrial Group

The 300 kg semi-line of Seifi Industrial Group consists of eight main machines that are connected like a chain.

In other words, the output of each machine enters the input of the next. Even if you want to set up a complete 500 kg dried fruit processing line, you only need to add a few machines to this semi-line.

Automatic Feed Hopper

Seifi Group’s automatic feeding tank with a capacity of 1100 liters and the ability to connect to main tanks and feed the line up to 3 tons per hour reduces the need for operators and continuous unloading. These tanks are equipped with 2 vibrators for uniform feeding and have a height of about 110 cm. This low height makes loading dried fruits easy.

Conveyor Belt and Elevator

After the tank, the materials move on a rubber belt at a suitable height. If your workshop space has multiple levels, the elevators easily transfer the product to higher floors. This means you are not limited to a horizontal layout and can make optimal use of any available space. Seifi Group’s conveyor belt and elevator are wheeled and, with Japanese bearings, cause no damage to the product and, without spillage, quickly and easily transfer the load on both horizontal and vertical paths.

Roller Sorter

Sorters are one of the main components of the dried fruit processing line. Seifi’s roller sorter, with the ability to separate products into 6 sizes, with minimal error, without damaging the dried fruits, and according to the type of load, has a maximum capacity of 400 kg per hour. The sorting machine is equipped with a 300-liter tank and can be used for all types of dried fruits without the need for part replacement.

Hard shell crusher machine (4 units)

The hard shell crusher plays a major role in added value and kernel health. Seifi’s eighth generation plus hard shell crusher can shell various types of dried fruits such as pistachios, hazelnuts, sunflower seeds, almonds, walnuts, and peanuts. This machine, with a 100-liter tank, is equipped with an automatic feeding tank and has an inverter, so you can easily adjust the machine speed. Additionally, the control panel displays the machine’s performance.

Skin-kernel separator (5th generation)

After shell breaking, it is the turn of the skin-kernel separator. The 5th generation skin-kernel separator, with its air and vibrator system, separates the crushed shells from the kernels. The interesting point is that it does not reject broken or small kernels. The output of this stage is clean kernels, ready for packaging or further stages such as almond skin peeling. The crushed shells, dust, and unsplit products are also delivered through separate outlets. The capacity of this machine is 300 kg per hour and it is equipped with a 200-liter automatic feeding tank.

Waste Hand-Picking Conveyor Belt

No machine output is one hundred percent error-free. That is why a special belt is designated so that the product passes before the operator’s eyes. The operator can quickly remove any dark kernels, remaining shells, or defective dried fruits. Seifi’s waste hand-sorting belt is made of modular belt material and Japanese bearings. Lights are also installed for better visibility and detection.

Collection conveyor

After the sorting and shelling stages are completed, the collection conveyor guides all intact product toward the outlet. At the end, the ready dried fruits are uniformly and without waste poured into bags or sacks.

Hand-sorting conveyor belt

In some lines, hand-sorting is done twice. Since the processing of some products like nuts is very sensitive, the 300 kg dried fruit processing semi-line includes an additional belt. This allows you to use the hand-sorting conveyor for final quality control. Seifi Group’s hand-sorting belt is made of modular material, features waste-dividing side guards, lighting, and an inverter. You can also adjust the height of this machine, and its feeding tank capacity is 150 liters.

Application of the 300 kg line for various dried fruits (flexibility of the machines)

One of the strengths of the 300 kg dried fruit processing semi-line is its ability to work on a variety of products.

In fact, you only need to change the initial settings and process the dried fruits. You can use this semi-line for processing the following products:

• Hazelnut processing: By adjusting the gap of the shell-crusher rollers, the woody shell of the hazelnut is crushed and the healthy kernel is separated. Also, by sorting the hazelnuts, you can create added value.
• Sunflower seed processing: The roller sorter separates small and large seeds, and after shell breaking, the separator removes empty seeds and crushed shells.
• Peanut processing: For shelling hard-shell peanuts, the 300 kg line performs excellently. From shelling to kernel sorting, everything is done with Seifi equipment.
• Almond processing: In processing tree almonds, you can break the hard shell and prepare the sorted kernels for packaging and sale. Additionally, you can separate large almonds from small ones to maintain the added value of the load.
• Pistachio processing: In pistachio processing, several important tasks are carried out, such as ounce sizing, cracking, and producing healthy kernels.
• Walnut processing: With the help of this semi-line, you can separate walnuts broken by the hard shell crusher from the empty ones and size the kernels and uncracked walnuts.

Space requirements and infrastructure specifications for installing the machines

Considering the number of machines in the 300 kg semi-line and your load volume, you will need approximately 150 to 200 square meters of space.

While setting up a 100 kg dried fruit processing semi-line requires 100 to 150 square meters of space because it has fewer machines. The height of the shed or workshop should not be less than 3 meters so that the elevators can be easily installed. You will also need both single-phase and three-phase electricity. Additionally, it is better to consider plumbing water and drainage for washing purposes.

Purchasing the 300 kg dried fruit processing semi-line machines from Seifi Industrial Group

If you have decided to make a purchase, it is good to know that Seifi Industrial Group has years of expertise in this field and, unlike many sellers, tests the machines practically in your workshop.

Investment value and economic justification of the 300 kg line

With a rough estimate, if you work 10 hours a day, you will process 3 tons of dried fruits. This amount is far more than what several workers could accomplish even in a month. By processing dried fruits, you can easily produce a uniform and consistent product with high added value, which can be sold without hassle in domestic and even foreign markets. In this case, with continuous operation and proper marketing, you can achieve significant profitability from dried fruit processing.

Installation, commissioning, and specialized on-site support

Don’t worry about the complexity of setup, because the Seifi team installs the machines at your site and provides the necessary training to the operators. They even give you a pictorial instruction manual.

Warranty and after-sales service. Guaranteeing the continuity of your production.

All equipment comes with a 24-month warranty and 10 months of after-sales service. If any breakdown or failure occurs (which rarely happens), a Seifi technician will be at your site within 24 hours.

Consultation and Price Inquiry for Economic Nut Production Lines

To start a high-income business in the dried fruit sector, Seifi Industrial Group offers free consultation and a detailed catalog. So simply give them a call, and their experts will suggest the best layout for the 300 kg semi-line based on your specific product—whether it’s pistachios, almonds, hazelnuts, or sunflower seeds.

Summary

The 300 kg dried fruit processing semi-line is a targeted investment for entering the thriving dried fruit industry. With this set, in a space of 150 to 200 square meters, you can process over 3 tons per day of various pistachios, almonds, hazelnuts, and sunflower seeds. Automatic sorting, 8th-generation shell crushers, and 5th-generation separators deliver a product quality that manual methods can never achieve. For a price quote and free consultation, contact Seifi Industrial Group right now and pave the way for starting your business.

Frequently Asked Questions

Is this line suitable for a home workshop?

No, this is an industrial semi-line and is designed for workshops larger than 150 square meters with a trade license.

How many operators does it need?

At least 2 people are enough; you need one person for feeding the initial tank and one person for the final hand-sorting station.

Can I purchase only part of the line?

Yes, Seifi Industrial Group also sells individual machines such as the hard shell crusher or the skin-kernel separator separately, but we recommend purchasing the complete semi-line set for full efficiency.