Automatic Feed Hopper

خط کامل فرآوری خشکبار ۵۰۰ کیلویی؛ پیشرفته ترین اتوماسیون صنعتی کارخانجات

خط کامل فرآوری خشکبار ۵۰۰ کیلویی گروه صنعتی سیفی، یک مجموعه کامل از ماشین آلات فرآوری است که خشکبار را از مرحله خام تا مغز آماده بسته‌بندی می‌کند و با ظرفیت ۵۰۰ کیلوگرم در ساعت پیش می‌برد. این خط برای کارخانه‌هایی طراحی شده که به دنبال خروجی منظم، کاهش نیروی انسانی و افزایش بهره‌وری هستند. در ادامه دو نسخه پیشرفته و اقتصادی این خط را مقایسه می‌کنیم، تجهیزات هر نسخه را توضیح می‌دهیم و ارزش سرمایه‌گذاری آن را بررسی می‌کنیم.

Types of Complete Nut Processing Lines

Seifi’s complete 500 kg nut processing line is offered in two different versions. The choice between them depends on your product type, budget, and expectations regarding sorting quality:

Advanced Complete Line

This line includes more and more comprehensive machines for nut processing. If you have no budget constraints, it is better to acquire this complete and advanced line.

Economic Complete Nut Line:

You can also set up a complete nut processing line at a lower cost. In the economic version, the number of machines is reduced, and non-essential auxiliary equipment has been removed.

ماشین آلات و تجهیزات خط کامل ۵۰۰ کیلویی (کلاس پیشرفته و جامع)

در ادامه اجزای خط پیشرفته فرآوری خشکبار را با کاربرد دقیق هر کدام معرفی می‌کنیم:

Feed Hoppers

This line includes 2 automatic feed hoppers with capacities of 1100 and 6500 liters. These hoppers are equipped with vibrators that enable automatic feeding.

Conveyor Belts and Elevators

برای خط کامل دو نوار نقاله و بالابر کافی است. نوار نقاله گروه سیفی چرخ‌دار بوده و به‌راحتی حرکت می‌کند. جنس این نوار مدولار است و بار را بدون آسیب و ریزش از خروجی به ورودی دستگاه‌ها منتقل می‌کند.

Sorter Chassis with Ladder

It is a sturdy metal structure on which the sorter is mounted. The side ladder allows the operator to easily perform sizing adjustments.

سورتر غلطکی پیشرفته

The 10-outlet roller sorter consists of 10 rows of rollers with adjustable gaps. The product passes over the rollers, and each kernel falls through a specific gap based on its diameter and is discharged through a separate outlet. The Seifi Group sorting machine has highly acceptable performance for various nuts and, with minimal error, prepares the product for premium sales or shell cracking.

Hard Shell Cracking Machine (10 units)

10 shell cracking machines are installed in parallel on a single chassis. Each machine is equipped with two rollers with adjustable gaps that crack the hard shell without damaging the kernel. The Seifi 8th Generation hard shell cracker has lower noise and power consumption, and processes everything from hard almond shells to peanut husks, pistachios, and more, with a kernel breakage or crushing rate of less than 5%.

Collection Conveyor Belt

A wide, wheeled conveyor belt made of modular material that collects the output from machines such as the hard shell cracker without spillage or damage and delivers it to the input of the next machines.

Kernel Skin Separator (2 units)

A machine that uses a combination of suction air and vibration. The cracked product is poured onto a vibrating screen. The airflow directs light shells toward the waste outlet, while the heavier kernels exit through a separate path. The Seifi kernel skin separator, with 4 separate outlets and two-stage dust collection, ultimately delivers healthy, waste-free kernels. For a 500 kg processing line, you need 2 Seifi vacuum devices with a capacity of 300 kg/h and a 200-liter feed hopper.

Waste Hand-Picking Conveyor Belt (2 units)

Slow-speed short conveyor belts with 1 to 2 operators sitting on each side. They manually remove any remaining skins or burnt and defective kernels. This machine is placed after the kernel skin separator and moves the output—which may contain crushed shells—under lights so that crushed kernels and those mixed with shells can be separated. Seifi’s waste inspection belt is wheeled and equipped with an advanced electrical panel.

Hand-Picking Conveyor Belt (2 units)

This 6-meter conveyor belt with a 150-liter feed hopper, advanced electrical panel, and inverter helps in more precise separation of waste from crushed kernels in the processing line. This machine has lighting and its height is adjustable. Side partitions are provided for collecting waste, which is ultimately discharged through the machine’s outlet.

Specialized Pistachio Equipment

This equipment, used alongside pistachio processing machines, is only available in the advanced version and includes an initial wood and stone remover, a 100-liter air pump, a primary dust removal silicone unit, and a final dust removal silicone unit.

Full Line Automation

All equipment in the processing line is automated with advanced PLC electrical panels and sensors on the automatic feed hoppers. This means that if one machine stops, the line does not shut down, and minimal manpower is required for communication between inputs and outputs.

Machinery and Equipment of the Economic Complete 500 kg Line

The economic version has the same overall structure but with simpler components and fewer units.

Feed Hoppers

Like the advanced line, it requires two feed hoppers: a 1100-liter hopper with a feeding capacity of 3 tons per hour and a 6500-liter hopper.

Conveyor Belts and Elevators

In every processing line, conveyor belts and elevators are essential. In the economic version of the complete line, you also need two conveyor belts of 2 meters and 4.8 meters.

شاسی سورتر با نردبان

In this economic line, a chassis is required to mount and support the sorter, which is manufactured by Seifi Group with dimensions of 250 × 400 × 306 cm. This chassis is equipped with a ladder to provide easy operator access to the sorter adjustments.

Roller Sorter

One of the differences between the advanced complete line and the economic model is the type of sorter. The 8-roller, 8-outlet sorter replaces the 10-roller sorter. This machine also performs very precisely in separation and sizing.

Hard Shell Cracking Machine (8 units)

There are 8 units of 8th generation shell crackers with 100-liter hoppers and durable components in this economic line. These hard shell crackers are equipped with inverters and advanced electrical panels.

Collection Conveyor Belt

Just like in the advanced complete line, 2 wheeled 5-meter collection conveyor belts with modular material are responsible for collecting product from various outputs and transferring them to the inputs of other machines.

جداکننده پوست از مغز (2 دستگاه)

این دستگاه مشابه دستگاه بادکش خط کامل پیشرفته است و با جداسازی حداکثری مغز از پوست، روند فرآوری خشکبار و آجیل را تکمیل‌ می‌کند‌.

نوار دستچین ضایعات (2 دستگاه)

This belt is similar to the complete version and requires 2 operators for 100% separation of kernels from crushed shells.

Hand-Picking Conveyor Belt (2 units)

If you plan to export or sell with premium packaging, even one black kernel or small piece of skin in the batch can ruin the final product. Having this machine is mandatory even in the economic model of the complete processing line.

Economic Automation

In the economic automation system, an electrical panel is used, and tank sensors are implemented similarly to the advanced line.

What products is the complete 500 kg line suitable for processing?

Like the 100 kg nut processing half-line, this line can process various nuts by adjusting the settings of the shell crackers and sorter:

• Hazelnut Processing: This line cracks hazelnuts and delivers sorted kernels with the highest quality.
• Seed Processing: This processing line enables sunflower seed sorting without waste.
• Peanut Processing: From shelling to sizing, you can process peanuts quickly and without damaging the kernels.
• Almond Processing: All types of almonds—from hard shell to soft shell and paper shell—are sized, cracked, and sorted on this line.
• Pistachio Processing: With the adjustments of the complete 500 kg nut processing line machines, you can perform sizing, kernel extraction, and cracking processes.
• Walnut Processing: In the walnut processing line, you can both shell and size the walnuts, and also separate large and small walnuts.

Investment Value and Economic Justification of the 500 kg Line

Investing in the 500 kg Seifi line is cost-effective in several ways:

• Reduced Labor Costs: In traditional methods, processing 500 kg per hour requires 12 to 15 skilled workers. With this line, 3 to 5 personnel are sufficient.
• Reduced Waste (Crushed Kernels): In manual methods, the percentage of crushed kernels ranges from 10 to 15%. In the 500 kg line, this figure is reduced to 3 to 5%.
• Increased Speed and Throughput: Regular and uniform output enables you to secure large contracts with chain stores and exporters.

Purchasing the Complete 500 kg Nut Processing Line Machines from Seifi

The equipment required for a complete 500 kg nut processing line is manufactured and supplied by Seifi Industrial Group.

تولیدات این مجموعه علاوه‌بر کیفیت و طول عمر بالا برای محصولات مختلف بدون تعویض قطعه کاربرد دارد. خدمات مجموعه سیفی به خریداران و مشتریان عبارتند از:

Consultation and Price Inquiry for Nut Production Lines:

Our experts will precisely determine which version is more cost-effective for you based on your product type (pistachios, almonds, seeds, etc.) and factory size. This consultation is free, and they may even recommend the 300 kg nut processing half-line instead of this line, depending on your needs.

Installation, Commissioning, and Support of Machinery by Seifi Industrial Group:

Seifi’s technical team installs the machines at your location, performs the initial adjustments, and provides hands-on training to your operators.

Warranty and After-Sales Service, Guaranteeing the Continuity of Your Production:

All equipment comes with a 2-year warranty and 10 months of after-sales service, including the supply of original spare parts.

Summary

The complete 500 kg nut processing line from Seifi Industrial Group is a practical solution for factories looking to move away from traditional methods. Choosing between the advanced version (equipped with a 10-roller, 10-output sorter, 8th generation shell cracker, and pistachio equipment) and the economic version (equipped with an 8-roller sorter and 8 shell cracking machines) depends on your budget, product type, and target market. In both cases, your output will be healthy, clean kernels ready for packaging.

Frequently Asked Questions

How much space is required for the infrastructure to install a complete 500 kg line?

You need at least 200 square meters of indoor hall space with a height of over 3 meters. It is better if the hall is longitudinally wide so that conveyor belts can be arranged easily. You will also need single-phase and three-phase electricity and access to water.

What is the price of the advanced complete line and the economic line?

The complete line costs approximately 10 billion tomans, and the economic line costs around 8 billion tomans.

Is it possible to purchase machines individually?

Yes, at the Seifi Group, you can purchase any machine according to your specific needs.